Excavator Parts Alaska - Excavators are instrumental for completing building projects on time and on budget. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. Also called diggers, 360-degree excavators and mechanical shovels, tracked models are sometimes referred to as trackhoes. There are many ways to utilize excavators and their associated attachments including:
• Material handling
• Construction
• Forestry
• Digging foundations, holes and trenches
• River dredging
• Mulching for forestry
• Brush cutting with a mower and hydraulic saw attachments
• Open pit and regular mining
• Snow removal with a snow blower and snowplow attachments
• Working with a pile driver for driving piles
• Landscaping and grading
• Drilling for rock blasting and footings with hydraulic drill or auger attachment
• Demolition with breaker, cutter and hydraulic claw attachments
An excavator is a type of heavy construction equipment that is comprised of specific parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is situated on top of an undercarriage that has tracks or wheels. Excavators have evolved from steam shovels of yesteryear. The hydraulic excavating models rely on hydraulic fluid to finish all movement and functions. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
Hydraulic excavators come in a variety of different models and sizes. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This design allows the excavator to move freely in 360 degrees.
The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines.
At the end of the boom, the stick or dipper arm is located. This apparatus provides the required digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are many different buckets of varying sizes for different applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This was in place to add more lifting capacity and digging force. This design was not ideal for working in confined locations. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Some models have switches that enable the operator to choose which configuration they prefer.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators commonly work alongside bulldozers and loaders. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The more compact units are ideal for accessing smaller spaces and this offers a 200-degree swiveling range for digging close to the machine.
Dragline Excavator
A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers have buckets and booms that face away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is transferred back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. The extendable arm offers more than 100 feet of horizontal reach. These machines are often used for demolition in applications working over a body of water. Various attachments can be fixed to the arm to complete jobs such as cutting, crushing and shearing.
Bucket Wheel Excavator
These machines consist of a large front wheel that has built-in buckets and shovels. Dirt and rocks are scooped up within the buckets as the wheel rotates. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt carries the material into a bin that may be part of the model or separate.