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Inspect a Forklift
OSHA and HRSDC report that more than 10,000 workplace injuries related to fork lifts happen each year. Operator error is the reason for many of these mishaps. Lack of appropriate equipment check and maintenance causes numerous others. Maintenance and operation of a forklift is not only the reason for personal injuries, but also of property damage. Forklifts can damage building structures, overhead pipes and sprinklers, and other machinery when incorrectly operated. The following day by day inspections must be done in order to lessen the likelihood of forklift mishaps.
Turn the engine off prior to inspecting various fluid levels: fuel, engine oil, brake fluid, hydraulic oil and coolant. The tires must be checked for indications of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest need to be firmly attached. Do a visual check of the top-clip retaining heel and pin. Next carry out an inspection of the hydraulic hoses, mast chains, stops and cables. Ensure that the finger and overhead guards are attached firmly.
LP forklifts have propane tanks that have to be inspected for signs of corrosion, damage or rust. Test the battery's electrolyte levels and charge. All belts must be inspected for wear. Check to make sure the owner's instruction manual is kept on-board the forklift inside a storage compartment. Check the seat belt to make sure the latches are secure. Test the hood latch to ensure it is functioning as it should.
Start the forklift and listen to the noise of the engine to make certain there are no unusual sounds. If there are, investigate promptly. Test the accelerator and the steering controls. The parking break and the service break must be correctly working.
To ensure proper functioning in both reverse and forward, the tilt control and drive control must be checked. The functioning of the lowering control, the hoist and attachment control requires periodic inspection. Check the horn and lights. After that check the heater, defroster and wipers to make certain they are functioning smoothly. Inspect every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing worn or damaged tires. Different types of forklifts are intended to be used with particular types of tires: polyurethane, solid or pneumatic. Tire types vary depending on factors like for instance frequency and duration of use, the weight of the load and ground surfaces. To change a forklift tire you will require the following tools: replacement tires, forklift jack and tire press. Replacing your forklift tires occasionally is necessary to help prolong the life of the equipment.
Instructions
1 Methodically check the tires for indications of damage and wear. Make certain that the kind of tire on the forklift is the right kind. If the wear on the tire is over 40%, the tire must be replaced.
2 You should buy replacement or spare tires.
3 Position the jack under the tire and lift the forklift to a height which enables you to remove the tire easily.
4 Take out the old tire by utilizing the tire press to separate the rim from the tire. Replace the tire with the new one and tightly secure. Lower the forklift, and after that move the jack to the next damaged tire and do the same thing.
5 A damaged tire could be repaired on site by a local repair company. If this is your first call, the repair company could provide an estimate fro free. If the tires are very large, you will require a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.