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Eventually, lift truck components will wear and must be replaced. Obtaining brand new components could become a pricey venture so another idea is to buy used lift truck parts. This could save much money eventually. It is a great idea to obtain used forklift components that have been reproduced. These components would ensure that you are getting parts that would work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing worn out or broken components is a less expensive way overall compared to rebuilding. With rebuilding parts, just the components that are broken or worn out get replaced, which means that other wearable parts can break down soon after acquisition.
Remanufacturing on the other hand provides the best guarantee for second-hand parts. Remanufactured parts are taken apart and cleaned and then all wearable pieces are changed. All wearable components are replaced regardless of age or wear which is one more reason why reproduced components generally perform so much better. Any part within the part is brand new and this offers far longer life to the second-hand part. Based on the lift truck components which are being redone, the cleaning process and the entire remanufacturing process will vary.
Testing and Replacing Parts
The engines are cleaned after a complete disassembly. Several engine components like for example spark plugs, pistons, rings, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another thing that is oven cleaned after being disassembled. The transmission is then washed. A thorough inspection is done to be able to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement parts used on transmission parts meet OEM specifications.
Wearable components
Certain parts such as the alternator, the water pump, torque converters, steer axles and the starter can get longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This card could even be remanufactured with replacing all aged and worn out components. Unlike several forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Components that are reproduced have to be comprehensively checked upon reassembly to ensure they are in good condition before being sold. When buying these parts, it is a good idea to be certain that they have undergone all of the proper testing and inspections. On certain bigger components such as transmissions, steer axles and engines, OEM specification replacement parts should be utilized.
The dealer of used forklifts and components could guarantee that the reproduced parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing second-hand parts. This attention to detail provides more serviceability out of reproduced parts compared to the components that were simply rebuilt.
