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Batteries meant for lift trucks are sold in terms of physical size, voltage, amp-hour capacity and connector location. The lift truck nameplate will state the correct amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would likewise have the proper battery details meant for the forklift.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not need any additional water. Sealed batteries instead use a chemical reaction to maintain right fluid level all through the life of the battery. A flooded battery needs water to be added often to guarantee the correct electrolyte level inside the battery.
Most lift truck could accommodate different battery sizes. The battery must be selected so as to fit within the dimensions of the battery compartment. Nearly all battery companies could offer a battery list of appropriate sizes that are suggested for your particular forklift.
With electric lift trucks, the battery is likewise utilized as a counterweight. The capacity of the forklift would be based upon exact least weights of the battery. Follow the details specified on the forklift nameplate so as to guarantee you are utilizing a battery which meets least weight specified.
Batteries and chargers should be correctly matched to the specific battery being charged. This will help guarantee that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity should be with ten percent of the amp-hour capacity of the battery so as to ensure the most effective charging. Previous to starting the charging cycle, be positive the battery is first connected to the charger. Always check the battery information like for instance the amp-hour capacity, the battery weight and voltage with the details provided on the battery nameplate.
Always check in order to see if the right kind of charger is being used to be able to charge the battery. Nearly all of the newer chargers can safely charge several kinds of batteries and will thusly be labeled as able to accept all batteries. Utilizing an older charger, for instance to be able to charge only flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger would happen. It is important to initially check the instruction plate on the charger in order to be certain it could accept the type of battery you wish to charge.
When handling flooded batteries, it is best to just add the required water once the battery has been charged. This habit would stop the spattering of electrolyte out of the battery as it is being charged.
Several information used for improving the life of a battery comprise: at all times keep the battery clean regardless of type and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge to be able to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts could be outfitted along with different devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to be able to give notice once the battery has been discharged to a present level. There are other straightforward gas gauge meters offered too. Utilizing such monitoring gadgets would help avoid battery and truck damage from severely discharging the battery all through use.
